Aluminium CNC Izahlulo
Ukufunyanwa kwe-aluminiyam eyenziwe ngomatshini kwiinkqubo ze-OEM kunye nabasasazi — 6061, 7075, 5052, 2024, 6063 — kunye nokugaya, ukujika, ukufunxa, kunye namaxwebhu apheleleyo.
Fumana Quote kwangokoIzakhono Ngokujonga Nje
Iinkcukacha onokuzicaphula — ukusuka ekukhetheni i-alloy ukuya ekuhlolweni kokugqibela.
| Iinkqubo | I-3/4/5-axis milling, turn-mill compound |
|---|---|
| Iialloys | 6061, 7075, 5052, 2024, 6063 (izinto eziqinisekisiweyo) |
| Unyamezelo oluqhelekileyo | ± 0.05 mm (ISO 2768-m ephakathi/ehlanjululweyo) |
| Ukunyamezelana | Ezantsi ukuya ± 0.01 mm kwiimbobo/iimpawu ezibalulekileyo |
| Ubungakanani Bokukhanya | Ra 0.8–3.2 µm (njengoko ibhaliwe) · Ra 0.4 µm (ipolishiwe) |
| Ubungakanani obukhulu (Ukusila) | 1200 mm × 700 mm × 500 mm |
| Ukuguquka Okukhulu | Ø450 mm × L 600 mm |
| Ixesha lead | Uhlobo: Iintsuku eziyi-3-7 · Umthamo ophantsi: Iintsuku eziyi-10-15 · Imveliso: Iiveki ze-3-5 |
| ukuluhlola | I-FAI, ingxelo ye-CMM, iigeyiji zomsonto, isicwangciso sokuvavanya |
| amaxwebhu | I-CoC, isiqinisekiso sezinto, isiqinisekiso sokugqiba, iirekhodi zohlolo |
| Thumela ukuPakisha | Ukhuseleko lomphetho + ukulebhelisha + iibhokisi/iikreyithi ezenziwe ngokwezifiso |
Isishwankathelo soMvelisi weeNxalenye zeAluminiyam CNC
Ukufunyanwa kwe-aluminiyam ngokwezifiso ngolawulo lwenkqubo oluphindaphindwayo.
Sigxila kulawulo lwenkqubo oluphindaphindwayo — ukusuka ekukhetheni i-alloy ukuya kwindlela yokugaya, ukulungela ukugqiba, kunye namaxwebhu — ukuze iinxalenye zakho zihambelane nemizobo yobunjineli kunye neemfuno zokuthenga kuzo zonke iiprototypes kunye nee-odolo ezitsha.
Zithini iinxalenye ze-Aluminium CNC?
Izixhobo ze-aluminiyam ze-CNC ziinxalenye ezichanekileyo ezenziwe ngee-alloys ezifana ne-6061, 7075, 5052, 2024, kunye ne-6063, eziveliswa yi-CNC milling kunye ne-CNC turning ukwenza ubungakanani obuchaziweyo, imisonto, iibhore, ukuthamba, kunye neendlela zokusebenza.
I-Aluminium idla ngokukhethwa ngenxa yamandla ayo alula, ubuchule bokusebenza, kunye nokusebenza kokugqwala, ngelixa ukugqitywa okufana ne-Type II anodizing, i-Type III hard anodizing, i-bead blasting, okanye i-powder coating kukhethwa ngokusekelwe kumsebenzi kunye nenkangeleko.
Ukuze ucaphule ngokuchanekileyo, wabelane ngemizobo, ubungakanani, i-alloy, ukugqitywa, kunye nazo naziphi na iimfuno zengxelo. Siza kubuyisela amaxabiso kunye nengxelo yonjineli malunga nokuveliswa kunye nomngcipheko.
Iintlobo zeCandelo eziqhelekileyo
Iinketho zoMatshini kwiinxalenye zeAluminiyam ezenziwe ngokwezifiso
Ukusila kwe-CNC, ukujika kwe-CNC, kunye neenkqubo ezincedisayo kwiimfuno ezahlukeneyo zejometri.
I-CNC Milling (3-Axis kunye ne-5-Axis)
Ilungele iipokotho, ubuso obucwangcisiweyo, iindawo zokubeka izinto, kunye nejometri yeempawu ezininzi. 3-axis milling ihambelana neempawu zokufikelela ezithe ngqo kunye nobunzima obulawulwayo kunye nokuphindaphinda kwedatha. 5-axis milling ilungele imingxunya egobileyo, ubuso obuntsonkothileyo, kunye nokuseta okuncitshisiweyo.
CNC Turning
Ixhasa imingxunya, ii-bushings, iiringi, ii-spacers, kunye neendawo ezinemisonto ezine-concentricity elawulwayo kunye nokugqitywa komphezulu kwiimpawu ezijikelezayo. Ifom yemisonto kwaye ihambelana namanqaku okudweba ane-gauging ehambelana neklasi ethile.
I-EDM kunye nokuSika okwesibini
Iinkqubo zesibini zejometri yangaphakathi ebukhali, iiwebhu ezincinci, okanye iiblanks ezisikiweyo kwangaphambili eziphucula ukusebenza kakuhle kunye nomgangatho wokugqiba osezantsi.
Iinkqubo zokuSika ezongezelelweyo
Ukusika amanzi
Iipleyiti azinazo iipleyiti ezinobushushu obuncinci; iipreforms zinciphisa ixesha lokugaya.
Ukusika iLaser
Ukulungiswa kweprofayili ngokukhawuleza kwisitokhwe sephepha; kucwangcisiwe ukususwa kwenkunkuma emva kwenkqubo.
Ukusikwa kwePlasma
Ukulungiswa okungenanto kukhulu; isibonelelo somatshini esichaziweyo kwiingxaki zokugqibela.
IiAluminiyam zeAluminiyam zeenxalenye eziMayini
Amanqaku aqhelekileyo apho amandla, ukugqwala, ukusebenza kakuhle, kunye nokukhetha isikhokelo sokugqiba.
| umxube wezinyithi | amandla | Nokumelana Resistance | Ukunyanga | Ukusetyenziswa okuqhelekileyo | Amanqaku okugqiba |
|---|---|---|---|---|---|
| 6061 | phakathi | Kulungile | Kulungile | Izibiyeli, izindlu, izixhobo, izakhelo | Eyona ilungileyo kuzo zonke izinto. I-Anodizes rhoqo (Uhlobo II kunye nolwesiThathu). |
| 7075 | phezulu | Phakathi | Kulungile | Iindawo zokwakha ezinomthwalo omninzi, iigiya | Jonga ukuba ayilunganga na. Imaski ilingana kakuhle ngaphambi kokuba i-anodize. |
| 5052 | phakathi | Zintle | lungile | Iiphaneli, iindawo zokubopha zaselwandle, umsebenzi wamaphepha | Ukumelana kakuhle nokutshizwa ngetyuwa. Ifuna izixhobo ezibukhali. |
| 2024 | phezulu | Ngaphantsi | Kulungile | Iindawo zeenqwelo-moya ezibuthathaka kukudinwa | Ifuna i-Alodine okanye i-Anodizing ukuze ikhusele ukugqwala. |
| 6063 | phakathi | Kulungile | Kulungile | Iiprofayili zobuhle, ukusika, izitya zokufudumala | Yenzelwe ukuba ibonakale kakuhle kumphezulu kwaye ilungele umgangatho we-anodizing. |
IAluminiyam 6061
Ukhetho olulungeleleneyo lwezinto ezifakelwayo, izibiyeli, iindawo zokugcina izinto, kunye neefreyimu — zizinzile kumatshini kwaye zihambelana ngokubanzi ne-anodizing.
IAluminiyam 7075
Ikhethwa xa amandla aphezulu ukuya kubunzima bubalulekile. Ukucwangciswa kwenkqubo kugxile ekulawuleni ukuphazamiseka kunye nokukhusela ukulingana okubalulekileyo.
IAluminiyam 5052
Ikhethelwe ukusetyenziswa kwiindawo ezigxile ekugqwaleni, ingakumbi kwiindawo ezivalekileyo ezivezwe kumswakama okanye kwiimeko zangaphandle.
IAluminiyam 2024
Isetyenziselwa amandla nokusebenza ngokudinwa. Icebo lokugqiba kufuneka liqwalasele ulindelo lokugqwala kwimeko-bume yokugqibela.
IAluminiyam 6063
Isetyenziswa rhoqo apho imbonakalo yomphezulu kunye nokuziphatha komhlwa kubalulekile, kunye nomatshini wokulungisa olungiselelwe ukuhambelana okulinganayo.
Ukugqitywa komphezulu weeNxalenye zeAluminiyam
Ukukhusela ukugqwala, ukumelana nokuguguleka, kunye nokubonakala rhoqo kwiibhetshi.
I-Anodizing (Uhlobo II kunye no-III)
Isetyenziswa rhoqo ekukhuseleni ukugqwala kunye nokulawula inkangeleko. Ukufihla kunye namanothi endawo yokulingana kulawulwa ngokuzoba ii-callouts.
- Uhlobo lwesibini: ukhuseleko ngokubanzi, iindawo zokuhombisa
- Uhlobo lwesithathu: alugugi, luqinile xa lusetyenziswa ebusweni obusebenzayo
- Cinga ngempembelelo enkulu kwiibhore kunye nemisonto
Ukuqhunyiswa kwamaso
Yenza ubume obufanayo obungacwebezeliyo, obusetyenziswa rhoqo ngaphambi kokuzola ukuze kuncitshiswe amabala ezixhobo ezibonakalayo ebusweni bobuhle.
- Ukugqitywa komphezulu ongacwebezeliyo ngokulinganayo
- Yehlisa ukubonakala kweempawu zesixhobo
- Iyahambelana ne-anodizing elandelayo
Ukupheka kwindoda
Ibonelela ngokhuseleko olujiyileyo kunye nemibala ebanzi. Ukuvalwa komphetho kunye neendawo zokudibanisa ezilawulwa ziinowuthi zoyilo.
- Umaleko okhuselayo mkhulu kune-anodizing
- Uluhlu olubanzi lwemibala kunye nokuthungwa
- Ugutyungelwe umda wolawulo kunye nokususwa kweendawo
Ukunyamezela kunye nokuhlolwa
Ucwangciso lokunyamezela olusebenzisa iindleko eziphantsi kunye neendlela zokuhlola ezihambelana nemigangatho yokwamkelwa.
Iingxelo zoHlolo
Amaxwebhu anokubandakanya iziphumo zobukhulu, iireferensi zokulinganisa, kunye neefomathi zengxelo ezivunyiweyo ngexesha lokuhlolwa kweodolo.
Uhlolo lweNqaku lokuQala (FAI)
I-FAI iqinisekisa ubungakanani obuphambili kwangethuba kwaye inciphisa umngcipheko wokuphinda usebenze ngaphambi kokuba kugqitywe kwaye kugqitywe ngokupheleleyo.
- Ukunyamezelana okuqhelekileyo: ± 0.05 mm (ISO 2768-m)
- Ukunyamezelana okuqinileyo: ukuya kuthi ga ± 0.01 mm
- Ukulinganiswa kwe-CMM kwiimpawu ezibalulekileyo
- Ukuqinisekiswa kwegeyiji yomgca (GO/NO-GO)
- I-CoC, iziqinisekiso zezinto, iziqinisekiso zokugqiba nge-PO nganye
Igalari yeenxalenye ze-aluminium CNC
Imizekelo yezinto ezenziwe nge-aluminium ezenziwe ngomatshini ezenzelwe iinkqubo ze-OEM kunye nezabasasazi.
Imibuzo ebuzwa qho
Ukukhethwa kwe-alloy kuxhomekeke kwiimfuno zamandla, ukubonakala kokugqwala, kunye neemfuno zokugqiba. I-6061 ihambelana nezindlu kunye nezakhiwo ngokubanzi, i-7075 ihambelana neendawo ezinomthwalo ophezulu, kwaye i-5052 ihambelana neephaneli/iindawo ezibekwe phambili zokugqwala. Iimeko zomthwalo wokwabelana kunye neemfuno zokugqiba ukuze kucetyiswe.
Faka iifayile ze-3D, imizobo ye-2D, inqanaba lohlaziyo, ubungakanani, i-alloy, kunye neemfuno zokugqiba. Yongeza amanqaku obungakanani obubalulekileyo, iskimu sedatha, ubuso bobuhle, kunye nemigangatho yemisonto. Oku kunciphisa ukubuya nokubuya kwaye kulungelelanisa iziphumo zokuhlola kwiikhrayitheriya zakho zokufumana.
Sebenzisa iindlela eziqinileyo zokumelana kuphela kwiindawo ezisebenzayo. Chonga iimpawu zokudibana (iibheringi, iishafts, ii-inserts) kwaye uphawule iibhore ezibalulekileyo, iiflats, kunye nokulingana kwentambo. Oku kunceda ukugcina imeko ikwimeko entle emva kokugqiba kwaye kuxhasa isicwangciso sokuhlola esiqikelelweyo.
I-anodizing itshintsha ubukhulu obusebenzayo kuba umaleko we-anodic wongeza ubukhulu kwiindawo eziveziweyo. Ukuze zilingane kakuhle, chaza ukuba zeziphi iindawo ekufuneka zigqunywe okanye zilungiswe, kwaye ubonise Uhlobo II vs Uhlobo III. Oku kunciphisa ukuphazamiseka kwendibano kunye nokulungiswa kwakhona.
Iindlela zokukhetha ziquka iziphumo ze-FAI, iingxelo ze-CMM, kunye nezatifikethi zezinto xa ziceliwe. Chaza ukuba zeziphi imilinganiselo ekufuneka zixelwe kunye neereferensi zedatha zokulinganisa.
Ukugaya kuhambelana neenxalenye zeprismatic ezineepokotho kunye nobuso, ngelixa ukujika kuhambelana neenxalenye ezijikelezayo ezifana neeshafts kunye neeringi. Kwiindawo ezineedayamitha ezithe tyaba nezijikiweyo, ukujikeleza kwe-turn-mill kunokunciphisa ukuseta. Yabelana ngomzobo kunye nezinto eziza kuqala ukuqinisekisa eyona ndlela ilungileyo.
Ukulungele ukuqala iprojekthi yakho ye-aluminium?
Ngenisa imizobo ukuze ihlolwe yinjineli kwaye inike isicatshulwa. Sibuyisela amaxabiso kunye namanqaku e-DFM kwiiyure ezingama-24.